Steel is a widely-used material in CNC machining due to its excellent mechanical properties, such as high strength and durability. The type of steel employed depends on the specific requirements for each component - strength, hardness, and corrosion resistance included. Stainless steel is a popular choice for CNC machining due to its corrosion resistance and ability to remain strong at high temperatures. Tool steel also makes an excellent CNC cutting material due to its high hardness and wear resistance. Other steel types used in CNC machining include carbon steel, which is cost-effective and easy to machine; and alloy steel which has improved mechanical properties due to the addition of elements like chromium, nickel, and molybdenum. In conclusion, when selecting steel type for CNC machining it's important to take into account your component's requirements as well as any properties needed for final product. Material Tensile Strength (MPa) Yield Strength (MPa) Elastic Modulus (GPa) Hardness (HB) Advantages Applications 1018 Steel 440-790 370 190 126-183 Good machinability, low cost Bolts, nuts, studs, gears 1020 Steel 420-690 350 190 121-170 Good weldability, low cost Shafts, axles, pins 1045 Steel 585-800 330 205 163-229 Good strength and wear resistance Gears, shafts, bolts 4130 Steel 670-980 435 205 197-235 High strength-to-weight ratio, good weldability Aircraft parts, bicycle frames 4140 Steel 655-1065 415 205 197-235 High strength, toughness, and wear resistance Gears, axles, shafts 4340 Steel 745-1130 470 205 201-269 High strength, toughness, and fatigue resistance Aircraft landing gear, crankshafts A2 Tool Steel 670-1280 360 190 217-235 High wear resistance, good toughness Punches, dies, cutting tools A36 Steel 400-550 250 200 70-80 Easy to machine, weld, and form. Affordable and widely available. Structural applications, including buildings, bridges, and machinery. D2 Tool Steel 1700-2200 1200-1400 190-210 60-64 High wear resistance and toughness. Holds an edge well. Cutting tools, knives, shear blades, and dies. S7 Tool Steel 1600-2000 1400-1700 190-210 50-60 High impact resistance and toughness. Tooling applications that require shock resistance, such as hammers, punches, chisels, and shear blades. 303 Stainless Steel 620 - 860 260 - 420 190 160 - 180 Good machinability and corrosion resistance Aerospace, automotive, food processing, and medical industries 304 Stainless Steel 515 - 1035 205 - 515 193 70 - 92 Corrosion resistance and high-temperature strength Chemical processing, food processing, and medical industries 316 Stainless Steel 515 - 1035 205 - 515 193 70 - 90 Superior corrosion resistance and high-temperature strength Chemical processing, food processing, and medical industries 416 Stainless Steel 550 - 860 275 - 485 200 262 - 302 Good machinability and wear resistance Aerospace, automotive, and manufacturing industries 15-5 PH 1100 - 1380 860 196 363 - 388 High strength, toughness, and corrosion resistance Aerospace, chemic...
Comely CNC has the capability to manufacture a wide range of precision gears, including spur gears, helical gears, internal ring gears, planetary gears, bevel gears, pinion gears, gear racks, spiral gears, gear boxes, and gear box assemblies, small and miniature gears, worm wheels, worms, sprockets, racks, splines (internal/external), keyways, slotting, spark eroding, and more.
We also have several materials used for CNC machining besides aluminum, steel, plastic, and urethane. Some examples include: Copper and brass: These materials are good conductors of electricity and are often used in electrical applications. Titanium: This metal is strong, corrosion-resistant, and biocompatible, making it ideal for aerospace, automotive, and medical applications. Magnesium: This material has a high strength-to-weight ratio and is commonly used in parts where strength is desired at the expense of weight. Wood: CNC machines can also be used to carve and shape wood, making it a popular material for artistic and decorative projects. Ceramics: These materials are often used in industrial applications due to their high-temperature resistance and durability. Composites: Materials such as carbon fiber composites are used for their strength and lightweight properties in applications ranging from sports equipment to aerospace. Material Tensile Strength (MPa) Yield Strength (MPa) Elastic Modulus (GPa) Density (g/cm³) Distortion Temperature (°C) Working Temperature (°C) Advantages Applications Copper 220-350 40-220 130-150 8.96 200-250 -200 to 1000 ● High thermal and electrical conductivity ● Corrosion resistance Electrical wiring, plumbing, electronics, roofing, cookware Brass 250-800 100-600 100-120 8.4-8.73 500-600 -200 to 500 ● Good corrosion resistance ● Easily machinable Decorative items, plumbing, electrical components, musical instruments Titanium 830-1100 400-550 116-170 4.5 600-650 -250 to 400 ● High strength-to-weight ratio ● Corrosion resistance Aerospace, military, medical implants, sporting goods, automotive applications Magnesium 120-220 80-170 44-45 1.74-1.85 200-300 -40 to 150 ● Lightweight ● Good damping capacity ● Easily machinable Aerospace, automotive parts, electronics, power tools Zinc 150-380 40-310 96-110 7.13 150-200 -50 to 150 ● Corrosion resistance ● Recyclable Building materials, automotive parts, electrical components Nickel 550-880 170-690 200-210 8.9 300-400 -196 to 1000 ● High strength ● Corrosion resistance Aerospace, marine engineering, chemical processing, power generation Carbon fiber composites 600-1500 500-1200 120-220 1.6-2.0 180-250 -55 to 250 ● High strength-to-weight ratio ● Stiffness ● Fatigue resistance Aerospace, automotive, sporting goods, construction, industrial applications Ceramic 200-4000 20-3000 50-400 2-10 500-1500 up to 2000 ● High temperature resistance ● Hardness ● Wear resistance Cutting tools, bearings, electronic components, medical implants, aerospace applications Wood 25-50 10-20 10-20 0.4-1.2 120-200 up to 100 ● Natural appearance ● Lightweight Furniture, flooring, construction, decorative items
Also referred to as bridge tooling or prototype tooling, is a quick and cost-effective method of performing low-volume injection molding for diverse plastic part types. The creation of an aluminum or steel mold using the rapid tooling technique allows for its integration into the molding process to generate numerous copies of a component. Rapid tooling is employed to produce moldings that fulfill the demands of speedy prototyping within a condensed timeframe or to fill the interim gap prior to high-volume production.
At Comely CNC, we pride ourselves on our ability to offer top-notch custom plastic injection molding services to businesses across a range of industries. Our team of experts has the knowledge and experience needed to ensure that each project we undertake is tailored to the specific needs of our clients. We've invested in state-of-the-art equipment and technology to ensure that our in-house capacity is always up to par, allowing us to offer rapid injection molding and on-demand production.
Comely CNC offers advanced 3D printing services to meet all of your prototyping and production needs. Our state-of-the-art technology enables us to create high-quality plastic and metal prototypes through various techniques such as SLA, SLS, DMLS, and FDM. Our 3D printing solutions are ideal for low-volume production, allowing you to create small batches of parts for market entry, consumer exhibitions, and rigorous sampling. Our flexible 3D printing capabilities allow for design iteration, geometric complexities, and various volumes, making it possible to create custom parts tailored to your unique needs. Partner with us to expedite your product development process and receive prototypes in as little as 24 hours.
Comely CNC offers a complete range of high-grade pressure die-casting services for low-volume and mass production of metal parts. Our services accommodate varying applications, including part casting, mold tool making, post-production machining, and finishing services that complete your parts. At Comely CNC, we can use our die-casting services to lower the cost per unit part. We can make steel molds through rapid tooling to accommodate budgetary constraints when dealing with low-volume production runs. From wet painting and powder coating to polishing and anodizing, and more, our premium finishing solutions will augment your parts' overall appearance and cosmetics.
Comely CNC provides a comprehensive range of finishing services to enhance the quality of your parts. Our services are tailored to meet your specific needs, whether it be appearance, mechanical, thermal, electrical, or other functional requirements. We offer a wide range of standard and customizable finishing services for all types of materials, including plastic and metal. Our services are designed to protect your parts' surface texture and improve their functionality and ergonomics, making them more suitable for everyday use. Choose from our various finishing options, including 3D-printed, die-casted, injection-molded, sheet metal, vacuum-casted, and aluminum-extruded parts, to give your products the perfect finishing touch.